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| First, a tinted paste is applied to the Bed casting or other contact surfaces of the machine tool during assembly. |
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Secondly, a stretch (or perfectly flat tool) is passed over areas highlighted by the tinted paste allowing the engineer to see any areas that may not be even or level. |
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| Blue tinted marks are visible from the paste and represent the areas that need to be hand-scraped and properly fit to ensure geometric alignment of the machine tool. |
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The hand-scraping process is labor intensive and must be performed by skilled craftsman who are trained in the technique. Machine components must be placed then removed up to 5 times to confirm that the machine base is both level and square. |
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Kitamura currently has over 100 assembly engineers who are certified in hand scraping techniques. Shown above is a completed bed casting of a vertical machining center to which the column will be placed
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Hand-scraping and the hand fitting of components allow for true geometric tolerances and long machine tool life. Accuracies of up to 0.000040”/Full Stroke are able to be achieved as a result of this time honored tradition. |